Drawing machine, for polyester staple fiber (PSF) production line.
Technical specifications:
Drawing roller quantity: 5 pcs
Immersion roller: 2 pcs
Compression roller: 1 pc
Drawing roller connecting mode: straight-axle type
Mode: upper three and lower four
Drawing roller dimension: Φ370mm×700mm
Immersion roller dimension: Φ492mm×700mm
Compression roller dimension: Φ320mm×700mm
Box: Casting
Drawing roller shaft diameter: Φ170mm
Drawing roller, immersion roller material: Carbon steel surface plated with hard chromium
Compression roller material: Carbon steel surface is wrapped with NBR
Operation panel: Stainless steel panel
Bearing: Front bearing 23234CA/W33, rear bearing 23228CA/W33
Gear: Material 20CrMnMo Tooth surface carburizing and quenching, Tooth surface hardness HRC50-55, Tooth surface grinding, m=10
External circulating lubrication system: Oil pump flow 40cc/rpm, external oil filter, lubrication oil cooler 3
Drawing machine includes: Drawing box, gear transmission, hard tooth surface reducer, drafting roller, alternating current motor, external brake equipment, oil lubrication cyclic system. Pipeline is supplied to the first pair flanges and supports connected with external pipeline of machine.
Installed power: 55kW
Bottle Scraps Spinning Dope-dyed Polyester Staple Fiber
Production Line with Daily Output up to 30 Tons
(TS240×8-bit×2 Sets×φ150 Screw)
a) Fore-spinning Equipments:
Item | Description | Unit | Quantity | Dragging Power | Heating Power |
1 | Screw Extruder (Φ150) | Units | 2 | 110x2=220 KW | 64x2=128 KW |
2 | Screw Measuring Head and Pipeline | Units | 2 | | 4x2=8 KW |
3 | Filter (5.5) | Units | 2 | | 12x2=24 KW |
4 | Metering Pump Transmission | Units | 12 | 3 KW×16=48 KW | |
5 | Spinning Cabinet | Units | 2 | | 36x2=72 KW |
6 | Oiling Agent Pump | Units | 2 | 2x1.5=3 KW | |
7 | Oil Tanker Transmission | Units | 12 | 0.37 KWx16=5.92 KW | |
8 | Tractor with Six Rollers | Unit | 1 | 5.5×6=33 KW | |
9 | Feed beater | Unit | 1 | 11 KW | |
10 | Filament-holding barrel Turntable Machine | Unit | 1 | 2.2 KW | |
11 | Vacuum Cleaning Furnace | Units | 2 | 4×2=8 KW | 20×2=40 KW |
12 | Air Compressor | Unit | 1 | 30×1=30 KW | |
13 | Electric Hoist 2T | Units | 3 | 9.6 KW | |
14 | Elevator | Unit | 1 | 30 KW | |
15 | Industrial Air Conditioner Unit | Set | 1 | 75 KW | |
16 | Total: | | | 475.72 KW | 272 KW |
b) Post-spinning Equipments:
Item | Description | Unit | Quantity | Dragging power | Heating power |
1 | Six-roller guide-filament machine | Unit | 1 | | |
2 | No.1 drawing machine | Unit | 1 | 55 KW | |
3 | No.2 drawing machine | Unit | 1 | 132 KW | |
4 | No.3 drawing machine | Unit | 1 | 200 KW | |
5 | Filament-folding machine | Unit | 1 | | |
6 | Crimping machine | Unit | 1 | 30 KW | |
7 | Belt conveyor | Unit | 1 | 1.5+1.5=3 KW | |
8 | Shrink-setting machine | Unit | 1 | 48.2 KW | |
9 | Traction tension machine | Unit | 1 | 3 KW | |
10 | Cutting machine | Unit | 1 | 11 KW | |
11 | Air conveying system | Unit | 1 | 7.5 KW | |
12 | Baler | Unit | 1 | 30 KW | |
13 | Total: | | | 519.7 KW | |